The carbon high steel typically contains from 0.6% to 1.0% carbon has earned a deserved reputation for its exceptional strength and durability. Another factor to consider in the chemical composition of the raw material is the existence of other elements like manganese, silicon, and phosphorus that affect the hardness, toughness-power, and the machinability of the raw material. Class charts classify high carbon to different category based on the carbon content and alloying elements. This helps in finding it's area of application. Tables, chart and documents containing these grades offer the best information about tensile force, yield strength, stress and other mechanical characteristics, of great guidance for choosing material for engineering and production works. Understanding the chemical character and grade specifications of high carbon steel is undoubtedly essential for the unimpeded performance as well as durability of industrial and structural applications.
The most common types of high carbon steel are those with the carbon content ranging from about 0.6% to 1.0%. These steels are more resistant to wear and tear than low carbon steels. The very same principles that give high carbon steel it's chemical make up are also the ones that end up enhancing its properties. Usually most of organisms gain manganese, silicon, sulfur and phosphorus, to different extent, from their environment. Manganese facilitates to a significant extent the strength and hardness and at the same time silicon contributes to a resistance of steel of the corrosion. On the other hand, higher sulfur and phosphorus content that can deteriorate the ductility might be the consequence at high levels of these metals. These elements together with carbon are intricately combined to produce certain mechanical characteristics as for example hardness, strength and abrasion resistance.
Element | Content Range (%) | Property | Effect |
---|---|---|---|
Carbon (C) | 0.60% - 1.00% | Strength/Hardness | Increases hardness and strength |
Manganese (Mn) | 0.30% - 1.00% | Hardenability | Enhances hardenability, strength, and wear resistance |
Silicon (Si) | Up to 0.40% | Strength/Toughness | Improves strength and toughness |
Phosphorus (P) | Below 0.04% | Strength/Toughness | Increases strength but decreases toughness |
Sulfur (S) | Below 0.05% | Machinability | Improves machinability, but reduces ductility |
Chromium (Cr) | Up to 0.80% | Corrosion Resistance | Enhances corrosion resistance |
Vanadium (V) | Up to 0.30% | Grain Refinement | Refines grain structure, enhances strength |
Nickel (Ni) | Up to 0.50% | Toughness | Improves toughness and impact resistance |
Molybdenum (Mo) | Up to 0.30% | Strength/Toughness | Enhances hardenability, strength, and toughness |
Copper (Cu) | Up to 0.40% | Corrosion Resistance | Enhances corrosion resistance |
Boron (B) | Up to 0.003% | Hardenability | Improves hardenability |
Aluminum (Al) | Up to 0.05% | Deoxidizer | Removes oxygen during steelmaking |
Titanium (Ti) | Up to 0.03% | Grain Refinement | Refines grain structure, improves strength |
Cobalt (Co) | Up to 0.20% | Wear Resistance | Improves wear resistance |
Type | AISI/ASTM name | Carbon content (wt.%) | Tensile strength (MPa) | Yield strength (MPa) | Ductility (% elongation in 50 mm) | Applications |
---|---|---|---|---|---|---|
Low | 1010 | 0.10 | 325 | 180 | 28 | Automobile panels, nails, wire |
Low | 1020 | 0.20 | 380 | 205 | 25 | Pipes, structural steel, sheet steel |
Low | A36 | 0.29 | 400 | 220 | 23 | Structural |
Low | A516 Grade 70 | 0.31 | 485 | 260 | 21 | Low-temperature pressure vessels |
Medium | 1030 | 0.27 – 0.34 | 460 | 325 | 12 | Machinery parts, gears, shifts, axles, bolts |
Medium | 1040 | 0.37 – 0.44 | 620 | 415 | 25 | Crankshafts, couplings, cold headed parts. |
High | 1080 | 0.75 – 0.88 | 924 | 440 | 12 | Music wire |
High | 1095 | 0.90 – 1.04 | 665 | 380 | 10 | Springs, cutting tools |
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